48×40 Lightweight Pallet Used for Foam / Competing with the Price of a Recyled Pallet

The Problem

Lightweight 48x40 Block Pallet with Tray for Shipping Foam / Need to Cut Cost

Meeting Notes

-Pallets only need to hold 50-75lb
-Wood pallet prices continue to rise. We can now complete with remanufactured wood pallets for light loads.
-Tray allows for base stability of foam.
-3 Pallet prices are: $3.85, $4.22, and $4.35.

Ideation

-Foam plant has been working to cut costs for a few months

Photos of the meeting.

Concepts

-Not sure what size of block will be needed (if they use pallet jacks it needs to be 3.5".)

Prototyping

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